Aerospace research · Sydney

Design the wing before you build it.

Aero Studio takes an aircraft from requirements to CFD to a structure you can build. Made by pilots who fly what they design.

Now designing: a carbon wing for the Rihn DR-107
2aircraft we fly: an RV-6 and a Pitts Special
1carbon wing in design, for the DR-107 One Design
±10 glimit load our DR-107 wing is sized for
0kits for sale. We design, analyse and advise.

01 · Aero Studio

One workspace, from requirements to build guide.

Say what the aircraft has to do. Studio screens hundreds of planforms against it, puts the shortlist through CFD, then sizes the structure. You stay in charge at every step.

  1. Set the requirementsStall speed, roll rate, load factor, weight, engine and build method.
  2. Screen the optionsEvery planform scored instantly, ranked against your targets.
  3. See where it lets goCFD on the shortlist: pressure, flow and the order the wing stalls in.
  4. Size it and build itSpar, skins and joints sized for the loads, with a build guide drawn from proven aircraft.

First project: a carbon replacement wing for the Rihn DR-107 One Design. Studio is sign-in only while we test it.

Request access
studio.aeroai.com.au● sign-in only
Surface pressure on the DR-107 wing and fuselage at 15 degrees angle of attack
Upper and lower surface pressure on both wings during a rolling pullUpper-surface flow on both wings during a rolling pull, reversed flow in red
3-D streamlines around the aircraft with separated flow shown in red Wings fitted to the fuselage in the hangar

Pressure over the whole aircraft at 15° angle of attack, 136 kt.

Virtual wind tunnel

Fly the wing at your desk.

Pull the stick and watch the flow respond: pressure, streamlines and the separated region growing from the root as the load comes on.

Angle of attack15.0°
Speed136 kt
Load factor3.8 g
First breakroot, η 0.15

A real CFD snapshot of the DR-107 wing. Steady RANS on a coarse mesh: it shows where and in what order the wing stalls, not the exact stall angle.

Two wings, one rolling pull

Snap rolls start where one wing stalls first.

In a rolling pull the two wings fly different angles. We put the whole aircraft through it in CFD, aileron deflected, and look at where the flow lets go on each side.

Upper-surface flow on both wings in a rolling pull at 135 knots; reversed flow in red covers more of one wing

Upper-surface flow, both wings, rolling pull at 135 kt with full aileron. Red is reversed flow. CFD, indicative.

02 · Consulting

A second set of eyes on your aircraft.

We build and fly light aircraft, and we run the numbers. Bring us a homebuilt or experimental project at any stage.

  • Wing and tail studies before you commit materials
  • CFD, performance and stall behaviour checks
  • Structural sizing and build reviews
  • Plain-English reports you can show your inspector

Advice and analysis only. It does not replace an airworthiness approval or a certified engineer's sign-off.

Talk to us
RV-6 in the hangar with the engine hung

From the hangar

We build what we advise on.

Every skin, rivet and wire of our RV-6, by hand. It's why the software stays practical.

Fuselage on the jig
Fuselage on the jig
Tail surfaces in primer
Tail in primer
Wing and flap fit-up
Flap fit-up
Wings on
Wings on
Cowling fitted
Cowling
Panel and controls
Panel and controls
Canopy bonding
Canopy bonding
The finished RV-6 on the apron
Finished

The pilots

Designed by people who fly it.

A Pitts Special and an RV-6, flown out of Sydney. Aerobatics is the use case, and it shapes every default in Studio.

View over the RV-6 wing of the coastline
RV-6 · coast run
RV-6 in flight
RV-6
Pitts Special in flight
Pitts Special

03 · Learn

Pilot theory, made to stick.

Practice questions and one-page study sheets for Australian RPL, PPL and CPL theory exams.

Open RatherFly ↗

Status

Where we are today.

Aero Studio Live · sign-in
DR-107 carbon wing In design
Consulting Open

Contact

Have a wing in mind?

Ask for Studio access, or tell us about your aircraft.